Belt grade characteristics
钢带特性
The IPCO (略)SA belt grade is an austenitic stainless steel and is characterised by:
IPCO(略)SA牌号奥氏体不锈钢钢带有以下特性
?Good static strength优异的静态力学性能
?Very good fatigue strength优越的疲劳强度
?Very good corrosion resistance优越的抗腐蚀性能
?Good wear resistance优异的抗磨损性
?Very good repairability优越的维修性
IPCO (略)SA is a high corrosion resistant steel with good wear resistance. This makes it the universal choice for food and chemical industries (cooling, freezing and drying processes). Another advantage is that it is easy to repair.
IPCO (略)SA牌号钢带因有以上性能,因此被广泛用于全球的食品级化工行业(冷却冷冻及干燥流程)。另一个优势是容易维修。
Chemical composition (typical), %
化学成分(典型值)
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Standards
执行标准
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Forms of supply供货形式
The belts are, as standard, delivered in a specially selected cold rolled temper finish and have well-rounded edges. If required practically any surface finish can be supplied. Perforated belts are also available.
标准的供货钢带是经特别冷轧热处理后边缘圆角打磨成卷供应。特别表面处理及打孔钢带同样可以按客户额外要求提供。
The belts are levelled and straightened to obtain optimal flatness and straightness. The belts can be supplied in open lengths, with the ends prepared for welding on site, or in endless condition with a welded joint.
钢带经过校直及整平以达到要求的直线度及平整度。成卷供应,可以做好焊接切口口准备便于现场焊接。
For tracking, the belts can be provided with V-ropes, either rubber or in the form of a specially designed steel spiral. If required, the product side of the belt can be fitted with retai-ning strips to keep the conveyed material on the belt or with transverse flights to prevent material from sliding backwards when the belt is steeply inclined.
钢带可以带v型胶条提供,或者其他特别形式的档条等形式。
Different tolerance grades are available to ensure that the best belt can be selected from an economic point of view.
有多种不同标准及形式的钢带可选,便于针对不用产品的需求。
Recommendation and advice are available from your local IPCO office.
持续长久的技术支持。
Physical properties物理参数
Density, ρ, at (略) °C ((略) °F) (略) °C时密度
7 (略) kg/m3, 0.(略) lb/in3
Modulus of elasticity, E, at (略) °C ((略) °F) (略) °C时弹性模量
(略) (略) MPa ((略) (略) ksi)
Thermal conductivity, λ导热系数
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Temp | °C | (略) | (略) | (略) | (略) | (略) |
| °F | (略) | (略) | (略) | (略) | (略) |
| | | | | | |
| W/mK | (略) | (略) | (略) | (略) | (略) |
| Btu/ft h °F | 8.5 | 9.3 | 9.8 | (略).3 | (略).0 |
| | | | | | |
Specific heat capacity, Cp标称热容比
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Temp | °C | (略) | (略) | (略) | (略) | (略) |
| °F | (略) | (略) | (略) | (略) | (略) |
| | | | | | |
| kJ/kgK | 0.(略) | 0.(略) | 0.(略) | 0.(略) | 0.(略) |
| Btu/lb °F | 0.(略) | 0.(略) | 0.(略) | 0.(略) | 0.(略) |
| | | | | | |
Thermal expansion, α热膨胀系数
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Temp | °C | (略) –(略) | (略) –(略) | (略)?–?(略) | (略)?–?(略) |
| °F | (略)?–?(略) | (略) –(略) | (略)?–?(略) | (略)?–?(略) |
| | | | | |
| (略)-6/ °C | (略).7 | (略).0 | (略).3 | (略).6 |
| (略)-6/ °F | 9.8 | (略).0 | (略).2 | (略).3 |
| | | | | |
Resistivity, ρ at (略) °C ((略) °F)(略) °C时电阻值
0.8 μΩm
Magnetic properties磁性参数
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Remanence, B | r | 0.(略) Wb/m2 | |
| | |
Coercive force, Hc | 8 (略) A/m | |
Max relative permeability, mρ | 5 | |
| | | |
Due to relative low thermal conductivity and high thermal expansion for austenitic stainless steels the temperature must be kept constant over the whole width of the belt. Only minor temperature differences can be allowed. As the steel is cold rolled, recovery takes place at elevated temperatures.
由于奥氏体不锈钢低导热系数及高热膨胀系数,对钢带施加的的温度需在整个宽度方向上均匀及延续。仅建议较少的温差,
Corrosion resistance抗腐蚀性
General corrosion概述
IPCO (略)SA shows a very good corrosion resistance in rural and mild industrial atmosphere and coastal atmosphere.
IPCO (略)SA在常规工业条件下及海岸气候下有优越的表现
It has good resistance to:(略)
?Organic acids as citric, lactic and acetic acids in high concentrations and moderate temperatures, tartaric acid at relative high concentrations and high temperatures, and formic acid at low concentrations and moderate temperatures.
中温高浓度的有机酸;高温高浓度果酸及中温低浓度蚁酸。
?Inorganic acids as boric, nitric, phosphoric and sulphurous acids at moderate concentrations and temperatures.
中温中浓度无机酸
?Salts as sulphates, sulphides and sulphites.
盐类物质如一些硫化物
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IPCO (略)SA is not suitable to use in any concentration of hydrochloric acid or in sulphuric acid of most concentrations, especially in combination with elevated temperatures.
IPCO (略)SA不适用于氯酸,硫酸,特别是其混合酸
Pitting and crevice corrosion点蚀
The steel may be sensitive to pitting, even in solutions of a relative low chloride content. When continuous operation at room temperature, IPCO (略)SA has good resistance to pitting providing that the belt is kept clean. To achieve even better resistance to pitting than IPCO (略)SA, IPCO (略)SA, which has a molybdenum content, is recommended.
金属可能对点蚀比较敏感,尽管应用在低氯离子含量的情况下。当持续运行在常温下,IPCO (略)SA能提供优异的抗点蚀能力从而保持钢带干净,若需更优秀的抗点蚀钢带,请咨询更多类型钢带。
Stress corrosion cracking
Stress corrosion cracking, although occurring relatively infrequently, can be cause of failure in stainless steels. It occurs at temperature above about (略) °C ((略) °F), if the steel is subjected to tensile stresses and comes into contact with certain solutions, particularly those containing chlorides.
Intergranular corrosion
In austenitic stainless steels chromium carbide precipitation takes place during heat treatment in the temperature range of (略)?–?(略) °C ((略)?–?(略) °F). Lowered chromium content in the matrix impairs the corrosion resistance.
Hardness HV | | | | | | | |
(略) | | | | | | | | |
| | Cold | | | | |
| | | | | | |
(略) | | | worked weld | 经冷处理 | | | |
| | | | | | | |
(略) | | | | | | | | |
| | | | | | | |
| | | | | | | |
(略) | | | | | | | | |
| | | | | | | |
| | | Not cold | | | |
| | | | | | |
(略) | | | | worked weld未做冷处理 | | | |
| | | | | | | |
| | | | | | | |
-(略) | -5 | 0 | 5 | (略) | |
| | | mm from weld-centre | | | |
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Figure 1. Example of hardness across the weld with and without cold working.
焊缝做冷处理及不做冷处理时的硬度对比
Welding焊接
Joints with good strength and toughness can be formed in
IPCO (略)SA. A suitable fusion welding method is gas-shielded
arc welding, with the TIG method as first choice.
IPCO (略)SA的焊缝可以达到优异的强度及韧性。 推荐使氩弧焊
Since the material has low thermal conductivity and high thermal expansion, welding should be carried out with a low heat input, to avoid distortion. Rapid cooling is required to prevent carbide precipitation in the heat-affected zone.
由于母材的低导热率及高膨胀率,建议低电流焊接,避免变形。同时要求焊接后迅速降温。
Welding is normally performed without welding wire. In case of using wire, wire type should be IPCO (略)SA (AWS A5.9 ER (略) LSi). In order to increase the flatness and strength of the weld, cold working is recommended.
一般推荐无焊丝焊接,如果需要添加焊丝,需使用IPCO (略)SA (AWS A5.9 ER (略) LSi)牌号焊丝。
Further information concerning method and equipment etc.
required can be obtained from your local IPCO office.
更多的技术信息请咨询当地IPCO分公司
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